Strategically Located to Serve the Markets That Rely on EPS
With advanced EPS production, R&D, and recycling facilities across North America, Epsilyte supplies engineered expandable polystyrene (EPS) with speed, precision, and regional support.
Our strategically located sites ensure faster lead times, consistent supply, and technical expertise for the industries that mold, shape, and convert EPS into high-performance end-use products.
North American Manufacturing Footprint
Epsilyte is the leading North American producer of high-performance EPS resin, serving molders and manufacturers in critical markets including construction, protective packaging, thermal logistics, food service, metal casting, and more.
Our production and innovation network supports:
- Scalable supply for recurring and project-based orders
- Regional proximity to reduce freight risk and cost
- Localized support backed by centralized R&D and quality control
- Application-specific resin grades for performance-critical needs
Our Locations
Our largest manufacturing site and the hub of Epsilyte’s product development efforts. This facility produces EPS resin for:
- Insulation and geofoam systems
- Molded packaging applications
- Biodegradable and specialty grades
Home to our R&D team, this site supports bead formulation innovation, performance testing, and is recognized as an OSHA Voluntary Protection Program (VPP) site for its strong safety culture.
Address: 501 Brunner Street, Peru, IL 61354
This facility specializes in extruded EPS resin technology, used in impact-resistant applications such as helmets and protective gear. It also houses Epsilyte’s internal EPS recycling operations, processing recycled content for sustainable resin formulations.
Key focus areas include:
- POLYSOURCE® helmet-grade and high-impact EPS
- Recycled-content EPS resin for sustainable molding
- Circular solutions for sports, safety, and industrial markets
Address: 555 East Statler Rd., Piqua, OH 45356
With more than 40 years of EPS manufacturing experience, this site focuses on resin production for:
- Food-grade packaging (converted by molders and thermoformers)
- EVRgreen® biodegradable EPS applications
- Casting foam and specialty molding solutions
Positioned for both regional distribution and global export, this location is a key supplier of clean, food-compliant EPS resin with design flexibility for thermoforming and molding.
Address: 19250 Clark Graham Ave, Baie d’Urfé, Québec H9X 3R8
Our headquarters in The Woodlands supports Epsilyte’s commercial strategy, customer partnerships, and enterprise growth. From this location, we coordinate cross-functional operations across all sites, ensuring strategic alignment and customer responsiveness throughout North America.
Address: 1330 Lake Robbins Drive, Suite 200, The Woodlands, TX 7738
Montreal Emergency Communications
Epsilyte’s Baie d’Urfé plant stands as a cornerstone in the global EPS market, crafting products that reach every corner of the world. Catering to diverse industries including building materials, packaging, safety components, and food service, our offerings are essential components in numerous sectors. With a legacy of over 25 years in operation, our Baie d’Urfé facility holds the distinction of being one of the largest producers of polystyrene in North America. With our unwavering commitment to quality and innovation, Epsilyte continues to redefine standards and deliver excellence on a global scale.
Local Expertise, Global Impact
Each Epsilyte facility is a technical hub, staffed by engineers, polymer scientists, production specialists, and customer support professionals who understand the demands of molding, regulatory compliance, and performance-driven markets.
We supply high quality expandable polystyrene solutions for performance-critical markets, including:
- Construction & Infrastructure
- Medical – Thermal & Cold Chain
- Protective Packaging
- Metal Casting
- Foodservice
- Consumer Goods & Specialty
Customers benefit from localized support while enjoying the strength of a centralized R&D and quality assurance structure. Whether you need general-purpose, high-R-value, recycled-content, or biodegradable* EPS, Epsilyte delivers performance, consistency, and service from plant to product. *To learn more about Epsilyte’s biodegradable EPS technologies, visit the Biodegradable EPS page.
Our Reach
With facilities in the United States and Canada, and customers in 30+ global markets, Epsilyte serves molders, OEMs, builders, and logistics companies that rely on engineered EPS resin to meet performance, safety, and sustainability goals.
Our distributed footprint allows us to:
- Deliver materials faster through regional proximity
- Reduce transportation risk and freight costs
- Support both high-volume and specialty resin grades
- Provide regulatory-aware, multilingual support
- Respond to evolving market needs with speed and flexibility